T&T: "Poly" rope confusion

LRZeitlin at aol.com LRZeitlin at aol.com
Fri Mar 28 17:05:20 EDT 2008


There seems to be poly confusion about the various kinds of synthetic fiber 
ropes with "poly" in their name. I must admit that I was confused myself. I 
spent an evening reaching back into my memory as a rag boater and researching 
manufacturer's web sites and now all is clear. Since I started boating back in 
the days of manila rope and cotton sails, any line that can be put away wet 
seems a miracle to me.

Let's start with nylon. OK, nylon isn't a "poly" but it is a good baseline. 
Nylon line is strong, stretchy, and has good sunlight and UV resistance. It is 
modestly abrasion resistant. A 1/2" twisted nylon line has a dry break 
strength of 5,750 LB but loses up to 10% of its strength when water saturated. Under 
load, nylon will stretch up to 25% before breaking. Nylon is almost perfect 
for anchor and dock lines where the stretch reduces transient loads on cleats 
and anchors. On the other hand, the stretch makes precise positioning of loads 
difficult. Nylon does not float.

Polyester, sometimes known by the trade name Dacron, is almost as strong as 
nylon and does not lose strength when wet. It is very abrasion resistant and 
has limited stretch, about 3%. Breaking strength of 1/2 twisted polyester is 
5.720 lb. Dacron fabric is almost universally used for recreational sails because 
it holds its shape very well and is resistant to sunlight. Polyester is used 
for running rigging on sailboats (halyards, sheets) and in situations where 
abrasion resistance is required. Braided line can be supplied with a nylon core 
and a polyester sheath making a composite, but expensive, anchor line. 
Polyester does not float.

Polypropylene line is relatively low priced and is used in large quantities 
in the construction and towing industries. It has fairly high strength and low 
stretch. A 1/2" twisted line has a breaking strength of 4,200 lb. It has poor 
resistance to sunlight and tends to become brittle, the outer fibers of a rope 
forming nasty splinters after a few years exposure to sunlight. Polypropylene 
line has many uses aboard a boat as long as you don't expect it to last 
forever. I use it to tow my dinghy, but i make sure to replace it every couple of 
years. It's cheap. Polypropylene line floats.

Polyethylene line is the favorite for water skiing. It has a soft hand, is 
moderately strong, and does not splinter after sunlight exposure. It is also 
quite cheap. A 1/2" twisted polyethylene line has a breaking strength of 3,500 
lb. It is usually sold as a braid rather than in twisted form. Polyethylene is 
very slippery and does not hold splices or knots well unless special knots are 
used or extra tucks are taken. Some formulations of UUHD polyethylene 
(Spectra) are extremely strong offering breaking strengths of 16,000 lb for a 1/2" 
twisted rope. The stretch is very low and it has been used for standing rigging 
in racing sailboats. The downside is that it is quite expensive and short lived 
in sunlight. Polyethylene line floats.

There are about a half dozen other synthetic fibers used in rope, some 
offering extreme strength characteristics, but there is little use for them aboard a 
trawler. They are not "polys" either.

Larry Z

 


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